How to Start a Non Woven Bag Making Machine Manufacturing Business?


Polypropylene-based non-woven bags are well-known for their durability, strength, and environmental friendliness, making them an excellent choice for transporting groceries and other items. With a high global demand for such products, establishing a manufacturing company specializing in non-woven bag-making machinery can be a profitable business venture. 

When done correctly, a startup focused on manufacturing these machines has the potential to grow into a strong and profitable business. The growing global emphasis on sustainable practices makes such an attempt much more viable. By tapping into the rising demand for eco-friendly solutions, a well-managed non woven bag machine manufacturing may establish itself as a successful and sustainable firm.

Required Machinery

The primary machinery required for manufacturing non-woven bag-making machines is:

  • Cutting Machine: Accurately cuts the non-woven fabric as per set sizes
  • Printing Machine: Prints logos, advertising messages, etc. on cut fabric
  • Folding Machine: Folds the printed fabric into tubular/flatforms
  • Handle Loop Attaching Machine: Attaches handles made of fabric tape to the bag
  • Bag Bottom Sealing Machine: Seals the bottom portion of the non-woven bag
  • Edge Cutting Machine: Trims any uneven edges on the seamed bags

The manufacturing unit also needs additional auxiliary machines like a conveyor system, packing equipment, testing rigs, etc. High-quality Chinese imported machines can be acquired at reasonable prices for the startup equipment.

Raw Material Sourcing

Polypropylene granules are the critical raw ingredient for producing non-woven fabric in various grades. Non-woven fabric rolls in the 75-150 GSM range would be ideal for shopping bag production. Such fabric can be procured from leading textile hubs in India like Surat or imported from China and Taiwan. Other regular raw materials consist of bag handles, threads, labels, etc., which are easily obtainable.

Manufacturing Process

The step-by-step manufacturing process is as follows:

  • Set dimensions as per client order in the cutting machine
  • Feed the non-woven fabric roll into the cutting machine
  • Print any logo/message on the cut fabric pieces in the printing machine
  • Fold the printed fabric into bags using automated folders
  • Attach handles on the folded bag’s side using the handle attaching the machine
  • Seal the bottom edge of the folding machine itself
  • Trim uneven thread edges using specialized trimmers
  • Pack finished non-woven bags into sets for dispatch

Quality control checks should be performed during each phase to ensure the production of defect-free bag-making machines. The entire process, when systemized, can be managed by 2-3 skilled technicians.

Infrastructure Requirements

A small factory space spanning 2500-3000 sq. ft should initially accommodate the machinery and raw material inventory needed. The unit premises should include separate marking and dispatch bays. Additionally, a small office space for administrative work will also be required. They are locating the startup facility near an industrial area and availing ample electricity supply and water connection necessary utilities.

Human Resource Requirement

To operate this manufacturing business, the following staff will be required:

  • Factory Manager: Engineer or technical supervisor to oversee production
  • Machine Operators: Skilled technicians to run the automated machinery
  • Fabrication Helpers: To assist in material handling and packing
  • Quality Controller: Inspector to evaluate finished bag-making machines
  • Office Administrator: Accounts clerk, sales coordinator, etc.

Based on order inflows, the unit can begin with 3-4 personnel and add more later. Personnel with expertise in plastics processing machinery would prove beneficial.

Licensing & Registration Needs

The key compliances needed for commencing operations are:

  • Udyog Aadhaar/MSME Registration
  • GST Registration
  • ESI/PF Department Registrations
  • Pollution Clearance Certificate
  • Electrical Safety Permit
  • Professional Tax Registration
  • Trademark Registration

Additionally, the premises should be legally registered as a commercial establishment for adherence to safety regulations.

Marketing Strategies

The following sales strategies may be deployed for healthy marketing:

  • Create social media pages to showcase products to prospects
  • Participate frequently in trade fairs related to the plastics industry
  • Get listed on B2B directories and tender portals visited by buyers
  • Offer after-sales support and customized solutions to bag manufacturers
  • Introduce product demos, free trials to demonstrate machine output
  • Distribute promotional content like flyers, posters, etc. to potential buyers

Implementing such techniques can fetch better client response and sales conversions.

Financial Investments

An estimated capital investment of ₹20-25 lakh would be required for kickstarting operations such as:

  • Machinery Procurement: ₹12-15 lakh
  • Raw Material and Utility Stores: ₹3-4 lakh
  • Factory Lease Rentals: ₹2-3 lakh
  • Staff Salaries: ₹1-2 lakh
  • Miscellaneous Expenses: ₹1 lakh

Working capital requirements during the initial months can be self-funded or financed via small business loans. As revenues build, the entrepreneur can target breaking even within the first operational year.


The growing usage of eco-friendly, non-woven fabric bags has opened up a profitable niche for automated bag-making manufacturers. Small players can succeed in this segment by procuring the right equipment and adopting intelligent marketing techniques. A well-run Non Woven Bag Making Machine unit thus holds the potential to achieve a healthy turnover and steady expansion year on year.

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